Product Description
As one of the foremost manufacturers, exporters and suppliers of the Zip Lock Extrusion Plants, we have gained a huge clientele in the global market. Provided plant is widely demanded for the production of various kinds of monofilaments for hook or loop tape and zipper during the bag finishing process. In order to manufacture this plant as per set international quality standards, our professionals make use of quality-tested components and advanced manufacturing techniques. Further, we offer this Zip Lock Extrusion Plantst to the clients in several designs and technical specifications at market leading prices.
Features:
- Energy efficient
- Easy installation
- Longer service life
- Excellent functionality
Technical Specification
| Output(kg/hr) | 100-200 |
| Machine Power (kw) | 40-80 |
| Weight (Ton) | 1 - 4 |
| Voltage (V) | 380 |
| Power Source | Electric |
Advanced Manufacturing CapabilitiesThe Zip Lock Extrusion Plant incorporates modern automation features, including PLC touch screens, servo-driven rotary cutters, and photoelectric correction, to ensure precise film and bag formation. With capabilities suitable for producing zip lock bags of various lengths and thicknesses, this plant can handle both semi-automatic and automatic operations while maintaining continuous, high-output production. Its well-suited for businesses looking for energy-saving, reliable processes.
Customizable and Flexible ProductionWith adjustable film thickness and customizable bag lengths (from 50 mm to 300 mm), this plant caters to diverse packaging needs. User-friendly controls and easy changeovers promote efficient operations, allowing quick adaptation to different order specifications. The equipment accommodates multiple polymer materials, including PP/PE, LDPE, and LLDPE, offering manufacturers flexibility in product development.
Energy Efficient and Safe OperationEquipped with AC frequency-controlled drives and an energy-conscious design, this extrusion plant minimizes power consumption (15-30 kW) without sacrificing output. Operating below 80 dB and built with safety and ergonomics in mind, it ensures a quieter, safer workspace. The integrated film length counter and bag-cutting technology guarantee process accuracy and minimal material waste.
FAQs of Zip Lock Extrusion Plants:
Q: How does the Zip Lock Extrusion Plant improve production efficiency?
A: The plant features advanced automation, including PLC touch screen controls, servo-driven rotary cutters, and quick-change mechanisms, allowing for continuous and rapid zip lock bag production. This high degree of automation reduces manual intervention and downtime, enhancing overall efficiency and output consistency.
Q: What materials can be processed using this extrusion plant?
A: This machine is designed to handle a variety of polymer materials commonly used in packaging, including PP/PE, LDPE, and LLDPE. Its adaptability makes it ideal for producing different types of zip lock bags to meet market requirements.
Q: When is it advisable to use water cooling versus air cooling in the extrusion process?
A: Water cooling is recommended for higher-speed production runs or thicker films, as it more effectively dissipates heat and stabilizes film properties. Air cooling can be efficiently used for moderate production speeds or when producing thinner films, providing flexibility based on product specifications.
Q: Where is the best place to install the Zip Lock Extrusion Plant?
A: For optimal operation, the machine should be installed in a well-ventilated, clean production facility with a minimum space of 7000 mm x 3000 mm. Ensuring a stable power supply (220V/380V, 50-60 Hz) and access to water/air cooling resources are also important for safe and efficient performance.
Q: What is the process for changing bag sizes or film thickness?
A: Changing bag sizes or film thickness involves adjusting the settings via the PLC touch screen panel. The plant is engineered for easy changeovers, allowing operators to quickly select desired measurements and make necessary mechanical adjustments for a new product run.
Q: How does the integrated photoelectric correction and film counter benefit production?
A: Photoelectric correction aligns the film precisely during processing, ensuring consistent bag sizes and quality. The integrated film length counter automates the measurement and cutting accuracy, reducing errors and material wastage, thereby improving productivity.
Q: What are the main usage benefits of this extrusion plant for manufacturers?
A: Manufacturers benefit from high, continuous output, reduced energy consumption, customizable bag specifications, and robust safety features. The machines reliability, low maintenance, and sophisticated control systems make it an excellent investment for efficient and scalable zip lock bag production.